Asset lifecycle management
Plan asset investments based on data.
Asset lifecycle management links operations, maintenance, cost and performance data to optimise replacement investments, modernisation and maintenance budgets.
- Cost reduction
- Higher availability
- Better planning
maintenance costs
asset availability
payback
unplanned spend
Calculated from fewer emergency repairs, longer asset life and optimised capital budgets.
- 01
Data integration
Consolidate data from ERP, MES and further sources for Asset lifecycle management.
- 02
Data quality
Clean, harmonise and validate data for plausibility.
- 03
Model development
Train and validate the Asset lifecycle management model on historical data.
- 04
Pilot
Pilot Asset lifecycle management in one area and collect feedback.
- 05
Rollout
Scale the solution and integrate it into operational processes.
Steps
Data sources
Stakeholders
From first data access to production – every step delivers a tangible interim result.
Maintenance data
Faults, maintenance and spare-parts consumption.
ERP data
Master and transaction data from ERP.
Machine data
Condition, parameters and production counters.
Financial data
Cost centres, budgets, cash flows and invoices.
Quality data
Inspection results, lab values and complaints.
Energy consumption
Electricity, gas, water and steam per area.
Maintenance
Plans maintenance and spare parts precisely.
CFO
Receives reliable financial and risk metrics.
Production manager
Uses insights directly in daily operations.
Controlling
Quantifies effects and supports budgeting.
Cost reduction
Higher availability
Better planning
More transparency
Better decisions
With a solid data foundation this use case gets faster, cheaper and far more stable.
Central data platform
Real-time data integration
Scalable analytics pipelines
Reusable data products
Predictive maintenance
Sensor data provides wear indicators.
Digital twin
Models can be reused in simulations.
Automated reporting
Metrics are provided without manual effort.
Management Cockpits
Revenue, margin and cash at a glance – updated daily instead of once a month.
Finance & Controlling Reporting
Month-end close and cost-center reports without an Excel marathon at the start of the month.
Sales & CRM Analytics
Make pipeline, forecast and customer potential visible instead of guessing in the CRM.