AI & BI use case · Data platform

Data Integration from ERP & MES

Automatically merge ERP and MES data instead of exporting and reconciling manually.

What it's about

Production and order data often sit in separate systems with different keys and formats. Standardized integrations via Azure Data Factory or similar tools bring ERP and MES data together in a shared model, creating end-to-end metrics from order to shop floor.

  • A unified view from order to completion.
  • Less manual coordination between departments.
  • Faster reaction to production deviations.
Business case & ROI
−60 %

manual reconciliation

x 2

faster reporting

120 Tage

to steady state

−15 %

data errors

Calculated from time spent on manual Excel reconciliation before the integration was introduced.

How we do it
  1. 01

    Interface analysis

    We review available interfaces and data models in ERP and MES.

  2. 02

    Mapping design

    We define shared keys and transformation rules.

  3. 03

    Pipeline build

    We build automated, monitored integration pipelines.

  4. 04

    Validation

    We reconcile results against existing reports.

  5. 05

    Rollout & operations

    We put the integration into production and hand over operations.

5

Steps

6

Data sources

4

Stakeholders

From first data access to production – every step delivers a tangible interim result.

Data typically needed

Order data

Customer orders and bills of material from the ERP.

Production data

Feedback and cycle times from the MES.

Material movements

Inventory and warehouse movements along production.

Quality data

Test results and scrap rates from quality assurance.

Master data

Article, customer and supplier master data.

Machine logs

Event and downtime logs from equipment.

Stakeholders
  • Production management

    End-to-end view of order status and capacity.

  • Sales

    Reliable delivery dates based on real production data.

  • Controlling

    Consistent metrics without manual rework.

  • IT

    Maintainable, documented interfaces instead of one-off fixes.

Typical business value
01

A unified view from order to completion.

02

Less manual coordination between departments.

03

Faster reaction to production deviations.

04

Reliable metrics for sales and planning.

05

A base for predictive planning and analytics.

The data platform advantage

With a solid data foundation this use case gets faster, cheaper and far more stable.

An existing data platform offers ready-made connection patterns.

Central master data reduces mapping effort.

Monitoring catches integration errors early.

Reusable pipelines speed up further integrations.

Build a data platform
Synergies & positive side effects

Lakehouse architecture

Integrated ERP/MES data flows directly into the lakehouse.

Data quality & observability

Automated quality checks safeguard integration results.

Business intelligence

Reports draw on consolidated order and production data.